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New technologies (Dan H.)
Options
Weezbo
Member Posts: 6,231
The parts and pieces often need to be brought directly to a number of individuals within the company or a technical paper or spec sheet or some means of contacting the manufactures. Once the materials arrive then in order to "Get them out" it has to be installed and run by a few critical eyes until it is accepted.not all new products are winners :) When the distributors have the parts that in and of itself does not seem to keep them on track with the product...some nebulous entity makes decisions Not to send the materials along ,perhaps under an assumption that there is no apparent need for these gizmos in their neck of the woods therefore, Why bother.SO WHat WHo cares,Big Deal..philosophy takes over and the products seem to vanish into the wood work. i have a personal cure for that, that seems to have worked. Share knowledge, spread the wealth,stay informed.
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Comments
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Wondering.
What do you see as the most exciting emerging technology in our industry right now? Product? Software? System? What are you liking the most?Retired and loving it.0 -
The low temps with very high output of the Raupanel has taken efficiency to a new level. Add a Vitodens or something that thrives on very low water temp and thats exciting!0 -
My pick
would be the Vitodens wall hung with variable speed integral "smart pump". Smart pumps with variable speed and variable flow, coupled with a modulating condensing boiler are the cutting edge.
2nd choice would be pressfittings for pex and copper.
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I am with the others on the Vitodens
Definitely see a "Top Ten" list coming out of this, but limiting it to ten may be hard in the end.
Vitodens as a means unto itself; ModCons in general.
PEX and PEX-AL-PEX with growing applications; material options to copper and other hot commodities.
Tekmar and other controls. Incredible smarts at the retail level.
Variable pumping especially with analog inputs from specific control variables.
Data Loggers. Knowing what you otherwise may not.
Radiant anything.
I could go on.0 -
modulation and variable speed
in all forms and applications.
Alternate energy products such as efficient bio mass fueled boilers.
Industry competitions like the solar decathaleon event that bring real energy conservation options, in the show and tell format, to the public.
hot rod
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It's all about options...
...to me, what is exciting about todays industry is the sheer scope of products that are available worldwide to address heating and/or cooling needs. Many of them are not going to be available in the US anytime soon though, unfortunately.
Gas-fired mod-con boilers have been proven for 20+ years. The Vitodens is at the pinnacle... there is no good reason not to use such boilers in homes that have the right emitters and occupancy loads with todays gas prices.
On the oil side, condensing boilers have been a marginal business in the US, and to a lesser extent abroad. Modulating oil burner technology and low-sulfur fuel will finally make mod-con, low-mass oil boilers a possibility in the US. The technology has been developed, now all we need is a importer or US firm to make it a reality.
Another revolution are the software suites of tools that have turned PCs into great helpers... from calculating the heat loss to laying out the tubing patterns, the myriad of available products allow installers to become more efficient and more certain that their installations will meet all customer expectations. One still has to understand the basics, but planning ahead is usually more efficient than making it up as you go along later.
Even better are the emerging means to get people educated effectively, no matter where they live. Broadband connections, effective, content-filled web-sites, etc. allow more professionals to remain on the cutting edge on their own pace. Just think of how much time it saves to be able to download a missing manual, join a web-chat like the Wall, etc. All these time-savers add up to a serious advantage when it comes to diagnosing and treating a problem, even if you haven't encountered it before.
More importantly, sites like the Wall are creating a venue for homeowners to educate themselves, distinguish true professionals from hacks, etc. More homeowners than ever before resort to the Web to educate themselves, which is only to the benefit of those that know how to harness that education to further their business.
On the balance-of-plant side, I believe that pumps like the Grundfos Alpha Pro series will point towards a much more energy-efficient future. Better still, the Δ-P technology opens up a whole new toolbox for installers to take advantage of. Wilo and Laing, among others, also challenge the industry to do better.
Relatively inexpensive temperature control systems like the 3-way iSeries valves from Taco have also caught my eye. Using these valves, you can add all sorts of emitters to existing heating systems, and have them on an OR-curve also!
Lastly, the geeks among us are enjoying new ways to efficienty monitor (and perhaps control) homes than ever before. I think that the WEL system put out by Phil Malone combines ease-of-use with a flexible interface and a suite of sensors that can be used to effectively monitor what the house is doing.
But the trend that seems to stand out is that the US boiler industry has finally woken up and is working harder on bringing out energy-efficient boilers instead of largely focusing on lowest-initial-price boilers. Last year, there was a rush of mod-con boilers entering the US market, most of them private-label imports from the EU. This is a good thing for US consumers and US installers alike. The more choice, the better for all.0 -
I am excited about constant delta P circs in the residential market. When I made the move from industrial to residential I couldn't understand why we weren't doing this.
Second I am excited about integration with chillers/reverse chillers. Thanks to Tekmar TN4 controls we can now controll this with an off the shelf residential control. With high efficiency heat pumps this is bound to take over. I think wet heads need to brush up on thier refrigeration skills.
One thing on my wish list though would me more emphasis on combustion efficiency. I think that sacrificing combustion efficiency for smaller combustion chambers was a bad move. I applaud Weil-Mclain Ultra designers for remembering that combustion efficiency plays a key role in over all efficiency and our environment.
Another thing on my wish list would be an emphasis on lower pressure drop across Mod/Con heat exchangers. We are way to quick to get caught up in thermal efficiency and forget about how many dollars in electricity we are throwing down the drain.
My rants and raves,
Josh Mitchel0 -
I think TN4 is the thing that has me most excited right now. Remote troubleshooting and real data logging on my radiant projects are both really huge.. the data logging in particular, so we can *really* do informed follow up on how different systems are performing out there in the field.
When a good number of projects become laboratories, that's really big in my book!0 -
The Quality and versatility of products.
The manufacturers computer programs .
The educational reinforcement to our trade made by R&D and the chance to actually SEE that someone in there hears us
information presentations by our trade mags and distributors.
recognition of the "House mouse" and "Church mice"
the extra time to read, study and apply these with our own hearts and minds and offer them up to critical review on the best site on the planet *~/:)
We GOT Steam
Lest we forget that the authors and their hard work:)0 -
Old concepts new systems
I am thinking the ground osurce heat pump coupled with radiant, or a geothermal/modcon hybrid or even better a geothermal/solar hydrid. Possibilities are endsless anre the efficiencies are untouchable up to 400% efficiency.
Yes, the Vitodens is the best in cutting edge tech, variable speed pumps and the comfortol. The bottom line too with the Vitodens is the simplicity of the entire system. All the technology is in the box, which is the proven product. This summer I have 5 project on the books with Vitodens boilers with Warmboard radiant, using Oventrope TRV modulating flow controls and a single tank Vitosol solar DHW system. THe ulimate system/ true constant circ. Simple using the the Viessmann products. They are built to last.
How about the Warmboard product. I do not think there is a better radiant product on the market for new constuction. It solves all the problems with flooring and is ultra efficient. It simplfies the whole project.
Education from Viessmann is a top notch technology. With education there would be no technology
Jeffrey0 -
Do you find
wholesalers enthusiastic about these products as well? Are they stocking them, or do you have to special-order them?Retired and loving it.0 -
TRVs for the Warmboard floors? (Danfoss calls them FHVs for "floor heat valves", but I know that Oventrope also makes them.)
If so, please report back with results! I've been wanting to hear about such a system for years!0 -
I sent Jeff an email on that too.. I'm dying to hear some real-world feedback on such systems. that darned temp drop during low flow scares me.. but the concept is dreeaaamy..0 -
Built-in provisions for adjusting the draft inducer to the flue system. Vitodens might be the only one that does this continually and completely automatically.0 -
that darned temp drop during low flow scares me
A well-adjusted reset curve will do MUCH to keep flow up and temp drop within reason regardless of the weather. With a good shell and Warmboard supply temps will be WAY down and I suspect that return temps will be at or near ambient air temp excepting quite cold weather. Something tells me that during modulation the floors will tend to be self-averaging with regards to surface temperature and that temp variance across the floor will be significantly lower than expected--even with surprisingly high temp drop of the water.
Baths may well be the hardest part of the job. The panel temp (as opposed to room air temp) modulating verions will help, but keeping the floors noticeably warm in moderate weather may prove difficult. Relative "overtubing" of such spaces would [seem] highly desirable.
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You may be right, but I can't at this point get past the idea that as you approach room temperature... regardless of weather... that flow is going to drop significantly. I think you're right about the rest curve, but setting such a reset curve for significantly different areas of the home seems like it would prove a difficult if not impossible task so this seems like an issue that would be present in at least some portions of most buildings unless you use multiple reset curves.
But I don't know for sure.. JEFF!!! HALP!!!!
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Dan,
Due to every Tom, ****, and Harry getting into hydronics there really isn't enough demand for new technology. The guys that are just starting out in hydronics are installing on/off systems with circulating pumps for zone control, pumping 5 times more water than needed. Zone valves with a delta P circ. is out of the question for stocking at a wholesaler.
Even if we do a good job with sales the majority will still be low tech. I think this would be an interesting and controversial topic.
Just my opinion, but I think we need to really establish hydronics as a seperate career rather than lump it with plumbing or heating.
For example I think Taco is realy doing a great job of bringing forth new technology. However none of my suppliers stock anything but Taco pumps. I can't get ESP zone valves or even a differential pressure bypass without speceal ordering. Same thing with Tekmar. I have to wait 2 weeks for a TN4 controller.
Sorry to vent,
Josh0 -
Seperate Career
I like Josh's idea about hydronics being a separate career. As a wholesaler I am very excited about new Hydronic products that come to market. I do find that in my area it can be hard to sell these new products. The best way is to provide training to our contractors with the help of our manufacturers and their representatives. Most of my area mfg reps recognize this and are putting a large emphasis on training. I can understand Josh's frustration on not being able to get newer products. Unfortunately as a wholesaler you have to control your inventory $. One customer might prefer a Buderus mixing station while another might like the Wirsbo Pro Series Controls. It can be difficult to stock all of them. I really like the TN4 Tekmar but it will take a tremendous effort to market, train and sell it. Fortunately, most of the time it is worth the effort. Just my 2 cents.
Don
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Josh,
Where are you located?? I'd love to help you out if I can.
Also, I could gladly share some info on the new things we have coming from Taco.
Thanks for the comments.
John White,jr0 -
I like
the concept behind Radiant Cooling.
bet we see more installs and controls specific to radiant cooling,and training
from the likes of Uponor (mini camp IV ?)
I second geo/radiant systems will have a bigger role in years to come.
And can't wait till web based controls and integration becomes main stream.
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Raupanel
Did our first two jobs with this stuff this winter and could not believe the output, had to keep turning down the supply temps to get a nice even heating time, once we got to that point using a condensing boiler the system was running at just about slab temperature under wood floors.0 -
Wow, the John White juinior? John I am located an hour north of Seattle, WA.0 -
I think the Mod Cons have revolutionized hydronics, peoples heads are turning when they see, hear, and get the gas bill.
Love to see the flow side of the system catch up, delta p and variable speed pumps would be great. Tekmar controls are great, caleffi's pri/sec headers are nice as well. Mod Cons with lower input ratings would also be nice.
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I'm with Josh.................................................
The average outfits are JUST NOW attending the basic radiant seminars et cetera and the next day proclaiming themselves "Radiant Experts"...its laughable. We are very excited about the solar integration that is becoming an easier and easier sell. Indeed Dan, it is a VERY exciting time to be in the industry....IF and ONLY if one has half a brain and a scintilla of ambition. The wholesalers and Reps are a real mixed bag. Mad Dog
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wholesalers
Most wholesalers stock only what moves fast and is inexpensive, The wholesaler that carries the Viessmann line stocks ZERO product, except for what we have ordered. I believe the wholesaler should stick to just that (wholessale). Let the licensed mechanical contractor do the estimating, heat loss and design, after all its their neck on the line!!!
Marc0 -
new technology
I think the Radiant industry as a whole is becoming more exciting every year. With the ever-rising fuel costs, I believe that the American way of expensive kitchens, flooring and landscaping will soon start to shift to efficient heating systems. Add a high efficient boiler, solar for domestic or geo-thermal heating/cooling and install average countertops, and carpet!! Marc0 -
Wow! where to start..............
I have to say that from a combustion standpoint, the Matrix burner on the Vitodens, and soon to be on Viessmann's larger condensing boilers, is about as good as you can get. There is virtually no room for improvement on this burner because it does everything as good as it can be done. Clean, efficient, silent.....what more can you ask? That's it for combustion..............
On the control side I'd have to say the emerging technology of web based control with all systems in a home integrated with each other and talking to a central controller. Honeywell is rapidly developing building control systems that will be feasible for a normal sized house and pricing of these types of products will make them viable for all structures very soon.
System wise, I see a couple things in my crystal ball. Number 1 for the hydronically inclined would be variable speed circs. These will provide a host of improvements in system efficency and performance.
Number 2 for both F/A guys and Wetheads, I think that within 2-3 years you will see major players in the F/A side of the market develop and produce hybrid systems that will provide heated/cooled air as well as hot water for heating and domestic use. They see all the interest in radiant heating and are going to want a piece of the action also. You heard it here, on the Wall first. The boiler manufacturers had better take note of this or they will be buried rather quickly. Imagine an integrated system that includes hydro-air, cooling, air filtration/cleaning, domestic hot water, along with output to drive a radiant system in a normal sized home...........0 -
at the risk of sounding ingratiating, I'll say...
the internet and resources like The Wall. Why, from a HO perspective:
1) education education education. I used to care and know nothing more about my heating system than it kept me warm. Now I know a ton more, have availed myself of The Wall to figure out a recent simple problem that a host of locals couldn't solve, and have gotten way educated on how the major mechanical system in my house can be hugely improved for comfort and efficiency. The latter being particularly important in these days of rapidly increasing energy costs. Now the issue becomes finding a good professional....
2) Sorting out the wheat from the chaff. I now realize that the guy who did our boiler swap 3 years ago was only barely competent to do the job. Did real nice pipe work (neat and square, gorgeous sweat joints), but sized, piped, pumped, zoned and vented my system pretty much totally wrong. TWICE. At huge expense.... The recent parade of professionals (and even a supply house design guy -- that was scary) who failed to identify a very simple pumping away issue was astounding. I have since turned to The Wall to find a local pro. I have used my education and reading on The Wall and elsewhere to prepare myself for our conversations about fixing up this system, and am looking forward to working with a bona fide expert who knows what he's doing.
3) THE INTERNET AND THE WALL CAN ONLY HELP YOU GUYS. We HOs are slowly but surely getting educated. All this neat new equipment and controls you're talking about we can now find on-line and read about. So what you are selling to us we can further research at manufacturer sites and forums like The Wall. I think manufacturers are doing an excellent job putting everything on-line. The Taco and tekmar sites in particular are a treasure trove of simple to technical information on the equipment that goes into my house. THIS HELPS YOU SELL ME. Example: I have basically committed the tekmar 260 application and data brochures to memory, and forum research suggests tekmar stuff rocks. My local pro only needed to spend about two seconds on describing it and what it does, so we could move on to other topics that were important in scoping the job. I knew he was selling me an excellent control, appropriate for the job, and he would install it properly. Next item!
4) Just seeing a group of professionals like you guys having rational debates, conversations, education sessions, whatever you want to call it here on The Wall reinforces my faith that there are good people out there who do quality work, stay educated, think about their customers, and think long-term. The value this has to me as a consumer is hard to overstate.
So as lovely as that Vitodens is, I think for overall impact, from a HO perspective, the internet and forums like The Wall have totally changed your industry.0 -
True
I can't disagree with anything you said. Most of what I know about hydronics came from this site. The advice I have received here over the years is priceless and literally available no where else. I think the Wall has become THE contact place for any heating professional that is aware of it. Most of the other internett forums with the exception of Oiltechtalk and the sheetmetal shop aren't worth the time.
Hat's off to Dan
Thanks again0 -
Good point. You know what I find most interesting? If a HO walks into a sheet metal supply house and asks to buy a furnace they will be turned away because furnace manufacturers require factory training. If that HO asks to buy a Visseman boiler the supplier will gladly sell to the HO and give them a free heat loss and design whil they are at it. Why is that? I have done both radiant and forced air and trust me radiant is way more complicated.
I recently stopped using a wholesaler for selling a HO a Weil-McLain Ultra. Not because they sold it to the HO but because they sold it to the HO for only $20 more than I pay. I am really upset about this trend and I could vent about it for hours. I think as contractors we need to fight this issue.
I also think the manufacturers should step up to the plate and require contractors to become dealers, and require factory training. No HO ought to be able to purchase a boiler.0 -
Factory Representative
Proctor sale is the authorized Factory representative for Taco. Standard Protocol is to contact Proctor sales, who can facilitate your inquire, if its product literature price, availability and refer you to a local wholesaler closer to you geographically. Of course you can always call me direct here at Taco. Please advise, if you require additional information.
Proctor Sales, Inc. (2325)
P.O. Box 5887, Zip 98046
20715 50th Avenue W.
Lynnwood, WA 98036
Tel.:(425) 774-1441
FAX :(425) 771-2590
Joe Mattiello
Technical Support Technician
Tel. 401-942-8000 X 484
Fax. 401-942-2360
1160 Cranston St
Cranston, RI 02920
joemat@taco-hvac.com0 -
differing temps
Why not zone and let the thermostats do the distribution?0 -
Because I want a constant, modulated load on the boiler, not a bunch of small zones throwing heat demands back willy-nilly. I also want the absolutely minimal water temperatures constant circulation can provide.0 -
Low temp
The thermostat is the best indicator of comfort. If you control boiler output from the thermostat, you have ideal comfort and efficiency.0 -
But think about what's happening
What brings about the need for heating? An outdoor temp drop. As the boiler, running with the appropriate curve, brings the water temp up, the TRV's are also opening up if room temp is dropping. Your modulating boiler reaches its target temp and stays there. The TRV's are still throttling open so your flow is not pinched down to an itty bitty stream.
As the room temp stabilizes, the TRV's start to squeeze off the flow, hunting for equilibrium. The effect on the boiler is that it see's the target supply temp (supply is key) overshooting as a result of lowered flow and it throttles back or shuts down if it's really mild out. If reset curve is set correctly to just maintain room temp, the TRV's will be open nearly all the time anyway.
That's the beauty of the onboard variable speed circ on the two smaller Vitodens. It ramps up and down based on OD temp which compliments the characteristics of the boiler itself.0 -
It's different everywhere Josh
The loco wholesaler (not a typo) sells anything and everything to anyone who is able to walk, speak and has money. Furnaces, boilers, heating repair parts, gas valves, ignitors, power venters, you name it. I have to deal with them on some basic stuff because they are the only wholesale place within 70 miles of me. I order most of the stuff I use from wholesalers that are over 100 miles away because they sell trade only or will give a decent percentage of price protection to me.
Given that the quality of service from the local supply house is so marginal, I guess I'm biased in that I don't see a lot of use for a wholesaler in the first place. I'd like to see manufacturers establish a central warehousing system and just let contrators order directly from it. UPS and FedEx warehouse all kinds of stuff from computers to clothes. The manufacturers have nothing to do with taking orders or shipping and it works great. The IT businesses have embraced this model and it has proven to be very efficient at moving product.
I've ranted about this before..........
Take your issues with getting TACO products for example. Mr White would love to sell you his products but you find them hard to get because the outfit that is supposedly stocking the product, flat out isn't doing its job. Why on earth can't you call TACO, or their "fullfilment center" and order what you need directly from them, give them a credit card number and have 'em ship it? You know what you want, they have it but the weak link is in the middle. All the "wholesaler" is doing is creating a delay for you and costing you and TACO each 10%. Direct to consumer selling happens about everywhere except the P&H industry and I don't understand why.0 -
wholesalers.
They are locked in. Poor service will go to zero service. You can sell on E bay. You can sell direct from a web site. Wholesaler chains like Johnstones can give you local inventory control on heavy items. Most folks overdepend on wholesalers for small parts. You need your own inventory control in small stuff. if you buy three at a time for common items you will save gas, time and be able to plan more work. You can standardize your work by using the same frequent items.0 -
circulation and low delta
Then you have found home. we do old gravity systems in mansions, one 60% circulator, and the temps are even and the delta is 20-30 degrees tops.
If you have the radiators putting out warm temps the rooms stabilize after a few hours. The temperature on the return water rises as the return water is not sitting in the pipes to cool off very long. As for mixing different temp returns from zones, the difference is very insignificant when using low temps. The thermostats in zones are a comfort buffer between system temperatures and radiation for comfort. If the house was built by something above morron the piping will be consistent, and the heat loss will be fairly consistent. So you only problem is length of run. This is the benefit of being able to zone the cold areas, the warm areas, the long runs and the short runs. With moderate water temps and thermostat choice, you limit overshoot (more efficient) in the warmer zones and achieve efficient comfort in the chilly zones. Any one who challenges proper zoning for efficiency and comfort is misled. Add exquisite adjustment of boiler temps for that system from a mid zone thermostat and you have maximum efficiency0 -
I agree, zoning is proper. I'm an aggressive zoner myself.
With TRVs, every single radiator is a zone. But a zone that is always on; just on a little or a lot depending on load.
With flow controlled radiant zoning hardware, we could do the same thing, perhaps.
And if so, absolutely nothing you have will beat the efficiency of a modulating condensing boiler with a constant, modulated load at minimum water temperatures. That is the absolute ultimate best-case scenario. Steady state, from the point of minimum modulation on the boiler up to max output, at the lowest possible water temperatures, constantly.
You tell me what could possibly be better? Actually, don't bother. There *is* nothing better. No matter how badly you want to sell your nifty indoor feedback workaround solution.0 -
heating
We are heating the indoors. Outdoor reset curve is a guess AND can be set wrong. Trial and error under so many differing conditions? it's a rube. We have computers now. Computers can take information from the thermostat. Oh, I forgot the untimate option. Let's put the thermostat outside. Then you don't need any curves at all.0
This discussion has been closed.
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