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indirect water heater

Rich_18
Rich_18 Member Posts: 25
Looks like crap!

Comments

  • cj_3
    cj_3 Member Posts: 2
    new indirect hot water system but not ENOUGH hot water

    I had an oil fired hot water system and when I had to get a new one I was told indirect was best. With the indirect I don't have enough hot water for even 1 shower. The company said the problem is the wrong size nozzle on my boiler. I had the nozzle changed to 2 other sizes but still not enough hot water. I always had plenty of hot water with my old system. Any suggestions? I want to tell them to come take out the indirect and put another oil fired system in.
  • Firedragon_4
    Firedragon_4 Member Posts: 1,436
    Wow, I hope that

    wasn't a tankless you had or these guys have a big problem(s). If it was an indirect heater, the size would have a lot to do with it, but in many cases a direct will outperform an indirect.

    It sounds like they have fired it to capacity(?). With three attempts I hope so.

    So, I would recommend they check whether they are cold-starting or not, I wouldn't. Check if there is a 'priority system' and if it's connected to the system controller and finally did they size this thing right?

    What did you have before (specifically)?
    What do you have now?
  • And...........

    Make sure the pump is the right size, the boiler piping is the right size, and that the water is actually all going through the boiler, and not through the other zones.

    It could be as simple as a hung up flow-check valve.

    Noel
  • ed wallace
    ed wallace Member Posts: 1,613
    indirect

    make sure the indirect is piped correctly sounds like the boiler water is going into the wrong part of the indirect

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  • Floyd_9
    Floyd_9 Member Posts: 7
    Can you get some pics.....???

    A picture is worth many words...... if you could get a digital camera and post the boiler, indirect and the piping... it would make it much easier to troubleshoot....
    I agree... it sounds like a piping or circ. pump problem.

    Floyd
  • cj_3
    cj_3 Member Posts: 2


    Thanks for responding - enclosed are pictures of the system. A follow-up to all this: it seems like it's a little better now - after 20 minutes in the shower the water gets cooler but we shut the cold water off and the water stays "warm" enough. Someone told me that it might be better now, because the weather outside is warmer and the burner is not working to heat the house - just the water.

    Thanks for your help.
  • ed wallace
    ed wallace Member Posts: 1,613
    indirect problem

    couple of problem that i see 1st is the boiler piping is to small you need a minimum of 1 1/4 black pipe off the boiler then a couple of 1 1/4 tees feeding the house zones and indirect 2nd problem the indirect needs its own circulater or a zone controller

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  • Floyd_10
    Floyd_10 Member Posts: 3
    Wow, cj

    The pictures say it all....
    Everything NOT to do is there..... too small of piping off of the boiler and no circ. for the indirect.
    The kink in the pipe to bend it where it needed to go is a good touch also.....not!!!!

    Increase the piping off of the boiler to 1-1/4.... replace the zone valve with a circ. pump and install a relay panel with priority for the indirect.

    You will then have PLENTY of piping hot water...:-)

    Floyd

    PS. I wish I could see where that pipe at the back of the boiler goes into the boiler. I hope that the pipe that I see in the front isn't the return and that the pipe and the back isn't the supply. It looks like they both come off of the the top half of the boiler. Not good....
  • Dan_15
    Dan_15 Member Posts: 388
    Indirect install

    Sir, I believe the equipment is not the issue here, its the installation. Any manufactures equipment would have the same results install in this manner. As suggested by others, the installation needs to be addressed. Please use the "Find a Professional" feature offered on this website to help locate a good contractor. The point here is "The equipment is only as good as the installation". Thanks and if possible, post pictures of the results.
  • Nick Dearing
    Nick Dearing Member Posts: 30
    WOW

    A monkey could have done better. This gives hydronics and indirects a bad name just because someone doesn't know how to install them.
  • Ron Schroeder
    Ron Schroeder Member Posts: 998
    Smart

    I finished installing a Smart40 today after about 60 hours in the basement. This heater makes a ton of HOT water if installed correctly. I will be installing a smaller nozzle soon.
  • RianS
    RianS Member Posts: 104
    Looks bad

    I have installed many indirects on gas and oil boilers and most have a recovery rate of about 120 gallons per hour which means under normal conditions you will never run out of hot water. I have found some problems with the aquastats sent with them though. I recently had a problem with one I installed about 6 months ago that ran out of hot water and found the aquastat didnt call for heat until the water was already getting cold. Check that as well. RianS
  • R. Swatton
    R. Swatton Member Posts: 86
    Flow Check Placement

    Greg,
    Nice install, but next time install the flow check in front of the circulator. Helps to prevent pump cavitation.

    Rich

    Autorized Heat Transfer Products
    Service Agent
  • Ron Schroeder
    Ron Schroeder Member Posts: 998


    Rich,
    A swing gate is upstream and a Taco flow check is downstream of the circulator. I am a rooky and did not want any of that hot water leaking out of the tank. Do you have any suggestions for controls. I disconnected the Taco zone valves that feed the baseboard. The domestic hot water has absolute priority of the boiler. The boiler is a 4 section pin type with a 8124 aquistat. I was looking at a Tekmar 256, but I am unsure if this would be overkill.

    Also, I need advice on the boiler. I cleaned the pins and combustion chamber today with all the sheet metal off. You can really clean this boiler good with the top off and the burner off. I did not replace the rug on the sides. The target wall is about three years old and I did not touch that. Is the rug even needed?
  • Maine Ken
    Maine Ken Member Posts: 531


    Greg, I would highly recommend replacing the blanket in that V-1. It will thank you every year you service it!!!

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  • Ron Schroeder
    Ron Schroeder Member Posts: 998


    Ken, The service guy left a piece of the liner when he replaced the target wall. I think it will be enough. I did cover the floor of the chamber with the old liner, but I could not salvage enough for the sides. The question is what does the liner do? Does it make the oil burn hotter and keep the bottom protected from deposits?
  • Jim\"Rocky\"Kelleher
    Jim\"Rocky\"Kelleher Member Posts: 32
    Spelling

    Rich looks like your really proud to be a Heat Transfer Products Service agent, you may want to check on the spelling of ( authorized ) by the way what are the perks of being an authorized HTP service agent?
  • C-TEC
    C-TEC Member Posts: 14
    CO?

    I was wondering if the contractor checked the carbon-monoxide production, in the flue, after changing the nozzles?
    Do you think it’s overfired?
This discussion has been closed.