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Federal boiler past it's prime

By far , the most common original boiler we see in Nassau County . This was in a civic association where we offer a contract that covers a replacement if the boiler is condemned . Could be why we see them in this shape when they're replaced .

Of course , to get to the boiler room we had to go through a laundry / bathroom , squeeze the boiler through a 23 inch doorway on tile floor , and through 2 finished rooms with new carpets . Fun times .

I often hear that the major oil companies love to have these collosal fossils in every home they deliver oil to . Couldn't be farther from the truth . Count the extra breakdowns and man hours to service anything on this system and it's a wash compared to new equipment .

Comments

  • This is what these boilers drop out

    Me and Kenny took an extra heavy dose of vermiculite and soot . There goes another month of our lives .

  • Burnham RSA125 and Riello

    The homeowners are offered an upgrade to cast iron for a nominal fee . Most go for the steel .

    We also moved the aquabooster farther back and repiped it so there'd be access to the fluepipe in the future .
  • lchmb
    lchmb Member Posts: 2,997
    You know

    You sir do some excellent work!! It took me a minute to figure out what the second pic was...incredible difference... Now I'll have to do another install to keep up..:(
  • Darin Cook_3
    Darin Cook_3 Member Posts: 389
    Hey Ron

    How often do you guys use the Burnham LE? It is a nice little steel boiler. But it must be piped primary/secondary. It is also a nice lite boiler to carry in. What is your preference on burners? I prefer the Riello. I have a Riello repair kit that I have not used in three years since I bought it. My experiance is that as long as you have good air elimination, steel will last long into the twenty year range. Keep up the good work.





    Darin
  • Ted Robinson
    Ted Robinson Member Posts: 126


    I owned one of these 1960 fuel hogs. The stack temperature usually ran 800 to 900 degrees. There wasn't very much heat transfer surface.
  • todd s
    todd s Member Posts: 212
    nice job Ron

    Once again a great install. Have you guys had any problem with the Taco lwco? We had a couple that gave us callbacks due to the water sensitivity dial. We're using Mcdonnel Miller rb122 now, so far they've been good. I do prefer the size of the taco unit though.
  • Jay_11
    Jay_11 Member Posts: 50
    What part is cast iron?

    Why is cast iron better?
  • Dave Bush
    Dave Bush Member Posts: 155
    Cast iron.

    They're referring to the "heat exchanger" part of the boiler.

    Some say cast iron is better than steel, in boilers. I find, personally, that the difference in quality is in the installation, and application.


    This particualr job is professionally done to say the least.
  • kevin coppinger_4
    kevin coppinger_4 Member Posts: 2,124
    Ron as ...

    usual you folk do top notch work. Do you have a respirator to protect yourself from that vermiculite? I hope so...$40.00 well spent...we need guys like you to hang around as long as possible! Did that job have the high voltage t-stats? kpc

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  • David_16
    David_16 Member Posts: 105
    Ron and anyone

    else. I have one of those Federal boilers with the coil for hot water and a Texaco burner. I'm replacing it with an 85% boiler next week. What's your best guys as to percentage of oil I'll save?

    Thanks!
  • Dale
    Dale Member Posts: 1,317
    Really nice work

    You should ask your boss to cost out having someone else do the tearout, seems a waste to have the max skills team doing something someone on work release could do. I think I remember Alan Levi had a helper position for the removal. A lesser installer (like myself) needs to see the old connections to make sure how to connect the new but I imagine you have seen enough of these to not need that. Really beautiful work, a shame to hide it in that basement.
  • Constantin
    Constantin Member Posts: 3,796
    ... the one benefit of vermiculite?

    ... besides shortening your life, could the vermiculite help clean up any previous fuel spills down there? Beautiful replacement, BTW!
  • Yes , vermiculite is a great absorbent

    Sort of like chunky oil dry . Thanks Constantin .
  • Haven't used the LE yet

    Does it have a provision for a coil ? I prefer the Riello also . I've put my own Riello pump through some real hard times with the crappy used oil I was able to get years ago , and she's still going strong . Thanks alot Darin .
  • We've had a handful

    of callbacks on the Taco also . I think we're switching to Hydolevel in the near future . Thanks alot Todd .
  • This particular install was steel

    We offer a cast iron boiler upgrade , but the customer chose not to go for it . I also believe cast iron is a more sturdy boiler , heats up faster and holds the heat longer than it's steel counterpart . Thank you Dave .
  • Yeah , we have respirators

    but they are real hard to breathe through when working . We also have the farticle masks , which do almost nothing to protect the lungs . I gotta find a resource for an inexpensive powered respirator .

    This job had 2 low voltage zones , and that's a rarity over here . Thank you very much Kevin . I want to hang around for a while too , preferrably not connected to an iron lung .
  • The average

    for a 50 year old boiler to new equipment is 25% , give or take . That info comes from a very reliable source - our service manager .
  • That's funny

    Never thought of having a work release gang do our rip outs , I gotta pass that one along the chain . We do most of our installs in one day . Trying to coordinate a crew to be there to remove it before we get there would become complicated . But I love the idea .

    Just like you , I would need to see the connections and the wiring beforehand . We do see alot of these homes , but it's a crapshoot to guess which pipe is supply , which is return , what thermostat went with what zone . Did I ever mention the 6 zone boiler we replaced and I tied knots in the wires to correspond with it's zone ? And my helper unknotted each wire later on in the day ? I was ready to kill someone .

    I appreciate the comments Dale , thank you .
  • Better yet , Lchmb

    Move down here and take some of the load . There's such a huge concentration of homes on Long Island that there more work than people to do it .

    That 2nd pic was a doozy . I remember one last year where we had a boiler just like this and the homeowner had carpet right up to the boiler jacket . Another free replacement , when we were done he asked us in a dead serious manner -who will be back to clean the carpet around the boiler ? !!!
    Gotta love it . Thanks alot Lchmb .
  • Did you replace it ?

    What kind of fuel saving did you have , if you replaced it ?
  • lchmb
    lchmb Member Posts: 2,997
    ummmm

    Let's see, move to Long Island....Hmmm traffic, people (lot's of people) and let's see..OH MY GOD the traffic...no thank's..I'll stay up hea where my neighbor is 2 mile's down the road :) population of 400 in my little town!! :)
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