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John Siegenthaler modulating multi boilers article

Ted_9
Ted_9 Member Posts: 1,718
I read this in Engineered Systems Magazine. I especially liked since it was the only article in the mag that I understood.

Anyone care to discuss?

I'm not sure I understand why the circ on the return is ok in this instance.

Comments

  • Dan Foley
    Dan Foley Member Posts: 1,265
    Article

    Ted,

    Can you post a link to the article? I have not seen it. -DF

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  • kevin coppinger_4
    kevin coppinger_4 Member Posts: 2,124
    If it is a multiple boiler set up.....

    and there is a primary loop, to put the circ. on the return pumping toward the boiler and away from the expantion tank is the prefered set up...even though at first it might not seem that way. I Have not seen/read the acticle but from other diagrams I have looked at that was the reasoning. kpc

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  • Ted_9
    Ted_9 Member Posts: 1,718
    John Siegenthaler modulating multi boilers article

    kevin coppinger , yes thats sounds right.

    I scaned the boiler piping schematics. Check them out.

    I know its not new since I've piped MZ's like this, but it was a nice article.

    Im not sure if its online for reading?
  • DanHolohan
    DanHolohan Member, Moderator, Administrator Posts: 16,601
    He's pumping away from the common piping,

    which is the point of no pressure change for the boiler circulators. It's correct.
    Retired and loving it.
  • Ted_9
    Ted_9 Member Posts: 1,718


    OK i get it now.
  • Robert O'Connor_3
    Robert O'Connor_3 Member Posts: 272
  • Kal Row
    Kal Row Member Posts: 1,520
    for those that dont get it...

    “pump-to” or “pump-away” - is not To or From the boiler, - but rather to or from the point of “ZERO PRESSURE CHANGE” - which is the point where the expansion tank connects to

    The reason that point is called the point of zero pressure change, is that system dynamics like pump flow or resistance cant change the static pressure at that point, only expansion, via heating, or changing the set point on the fresh water pressure regulator, can change the pressure at that point

    Now, we usually put the expansion tank past the boiler, since we connect to it, the air separator, and the fresh water inlet, and we can extract the most entrained air, at the hottest and highest static pressure point – so that’s why many people think of pump away as “from the boiler”

    Now, in fact if you have a system that runs at high temps mostly (past 180) and it has non water cooled/lubricated pumps – then you want those pumps on the return to the boiler where it’s cooler for the bearings – but then, you have to put the expansion thank on the return line preceeding the pump, however, even with such a setup, you would still put the air separator (and water inlet) past the boiler at the hottest point

    We put the water inlet past the boiler since we don’t want to autofeed cold water into a hot boiler
  • Ted_9
    Ted_9 Member Posts: 1,718


    The exact article was in Engineered Systems Vol.21 No.6 June 2004, but Im sure these other articles will have the same information.
  • siggy
    siggy Member Posts: 79
    multiple modulating boiler article

    There are a couple more reasons for pumping into the newer modulating boilers:

    1. Some use an internal pressure switch that stops the burner when water pressure drops below a certain threshold. Pumping into the boiler increases boiler pressure and thus helps prevent nuisance tripping of this switch.

    2. Increasing the pressure in the small low-mass heat exchangers tends to prevent of steam flash when operating at higher temperatures. The higher the water pressure, the farther it is from flashing to steam (for a given temperature). Given the tiny water content of some of the new stainless heat exchangers this is a crucial detail.

    Siggy
  • Kal Row
    Kal Row Member Posts: 1,520
    That must be why

    pool heaters use double ended pressure sw (cuts off both low or high) so when closed, it automatically implies a good pump, clear filter and no cracked open outlet pipes - since the have small very thin HX's and cant take a lot of thermal stress – a flash to steam would blow it on the spot
  • Bryan_16
    Bryan_16 Member Posts: 262
    Timing

    I am starting a job identical to this. Will use 3 Munchies and 5 zone pumps. Anything hiding out there that I don't kn
    ow about? Any heads-up would be appreciated.
    Bryan
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