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Old Blueray replacement

The homeowner , an electrician by trade , wanted more room to work on the panel box . The way the pipes were wrapped around the closet , it was close to impossible to get in there . He was gracious enough to take down the wall so we could work more freely .

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  • Burnham V84

    There were 4 pipes coming right through the concrete near the panel box , as well as 2 return pipes to the right . We cut em all back and rerouted them so the homeowner had about 3 feet of clearance around the panel box .

    The system was 3 zones , with the main zone split at the return , and an extra hot and cold . It took me , Kenny and the new kid Dan a long , long time to reconnect them all , but the customer was very happy . Dan was glad I let him pipe out the coil - next time I'll let him sweat a few fittings , not just the relief tube . The homeowner told me it was the first time the system ran without alot of gurgling sounds in the pipes .
  • kevin coppinger_4
    kevin coppinger_4 Member Posts: 2,124
    I don't think...

    that panel is readily assesible! Or should I say WAS. Ron, good work, one of your easier days...DO you ever hear back on savings from customers? kpc
  • John@Reliable_5
    John@Reliable_5 Member Posts: 76
    Looks like!

    you stole a W/M switch for your burnham LOL I do that too sometimes Ron John@Reliable
  • J.C.A._3
    J.C.A._3 Member Posts: 2,980
    Ron,

    Seriously, you've got to look into the Taco IFC or Grundfos 15-58 Brute pumps with checks built in.

    Explain the time savings AND the pipe, plug and space savings to your boss/manager, and I bet you'll win.

    By the way....Don't you just LOVE chucking those old Bluerays out ? I dealt with them after the initial sales fervor, and spent more time converting them to "regular" burners than I'd like to remember. I remember telling the field rep. that filled with cement, and a couple of eye rings, they would make splendid moorings. Chris
  • joe_14
    joe_14 Member Posts: 138
    taco



    taco had some problem with ther internal check valve circs. would be a little leery of them. however grunfos has a better circ with built in check, i would reccommand theres over taco.
    just my 2 cents
    joe.g.
  • todd s
    todd s Member Posts: 212
    Another nice one Ron!

    I like that air scoop! I'm curious what type of antiscald valve do you use? Are they required on LI?
  • kevin coppinger_4
    kevin coppinger_4 Member Posts: 2,124
    most of the...

    dificulty w/ the Taco IFC are that you can't run them easily off the return side of the boiler....don't purge out right..kpc
  • We have plenty

    left over from the hanging GE installs , which I was blessed with the day before this job . Its been a hectic 2 weeks .
  • Chris

    I tried getting them on the bandwagon with these new IFC circs , maybe even the circs with a built in relay . I tried to talk them into using pex to connect baseboard or run through attic space . I tried getting all sweat backflow preventers and 3/8 flare firomatics . I even asked for the new B and G flowvalves you can pipe out of horizontal or vertical . No dice .

    The only thing I love from the old Blueray is the coil - heavy mungo .
  • Kevin

    Nope , never hear about the savings from the customer , but I would think it is significant , even if we are still using " 1950s technology " . I know in my own home , when I removed the old Tall York and replaced it with a Peerless and Riello , the fuel bill dropped more than 1/3 in a year very similar to the one before it - temp wise .

    It is amazing when the homeowner actually tells you that the job came out much better than they expected . Makes it all worthwhile . Thank you Kevin .
  • Yes , thats my own contraption

    I like to keep it full sized and the nipple long to trap the air . So far its been working fantastic .

    I believe we are only required to install a hand mixer . Before we leave we explain to the customer what it does , and if they want us to set it for them . Almost all want it closed . Thank you Todd .
  • Jeff_12
    Jeff_12 Member Posts: 9


    Just wondering how you are going to brush the boiler down. The clean out plates are on the right side of that Burnham boiler aren't they.
  • What makes you think

    that the boiler will ever need to be brushed down ? Actually , we had no choice . We couldn't fit the boiler in with the burner facing the chimney - itll stick out into the kitchen , and facing it the other way woulda took more room near the breakers . I did leave plenty of room around the back to clean it out from the top , and the burner door can be swung out . You do know they can be cleaned from the top , right ?
  • Jeff_12
    Jeff_12 Member Posts: 9


    First I want to state that the workmanship is great. Yes I do know that It can be brushed from the top. That being said, I'm glad I won't have to it.
  • Jeff

    On an install like this one - in a closet with tight sides , somethings gotta be sacraficed . Knowing that the boiler can be cleaned from the top , we had to do what we had to do . That boiler wouldn't have been my first choice for this application , but we do the best with what's given to us , and do it in one day .

    With the back of the boiler clear of pipes and the burner door easily swung open , I can't see this being too challenging to clean . I guess we're used to less space to work in , those Levitt houses are a nightmare .


  • Sweet looking install.
  • Looks great now he can put the wall back, with an access panel,

    to get to the electrical panel.
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