Removing plug from ancient radiator.

Gasper

Does anyone have any tips for removing a 1-1/2" hex plug from a 85 year's-plus cast iron radiator. I do not need the plug.

the_donut

Disconnect radiator. Scrape back paint. Soak in penetrant oil. Let sit overnight. Clean off and heat with torch. Find socket that fits perfectly and breaker bar that is long enough. Set radiator on side so that torque is in direction of floor. Use constant force, don’t jerk, or you may round off plug. If still stubborn heat plug again and cool. Repeat.

If it still doesn’t come, and is brass, cut end off, inside is usually hollow. Small enough blade should fit in hole to cut pie shape sections out. After two quarter moon section are gone, use chisel and hammer in direction to loosen plug.

If steel, drill out hole large enough for blade and do the same as brass. Before careful not to nick threads.

Gasper

Does it make sense to mostly heat the radiator right around the plug, to expand the radiator, and not the plug?

adasilva

Any heating in the general area will cause it to expand and contract breaking it free.

gerry gill

we use electric impact wrench

Gasper

Makes great sense. Thanks gentlemen.