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Dunkirk question

I have a Dunkirk boiler (PVSB-5, I think) that was installed using only one boiler tapping. The installation does meet the minimum specifications in the installation manual but there is a question of the steam quality being produced. (See previous thread, Venting behavior at startup).



Does anyone have any experience with Dunkirk boilers using only one tapping? Should I have it re-piped when the weather warms up? Thanks!

Comments

  • Rod
    Rod Posts: 2,067
    Pictures

    Hi- It would help if you could post a few pictures of your boiler and the attached piping.Take the pictures from back aways so they include the boiler and piping this allows us to trace out the piping. If we need to see more detail we can then zoom in.

    - Rod
  • bml207
    bml207 Posts: 27
    Pictures

    Here are a few pictures of the boiler. I know the near boiler piping needs insulation. The main itself is lightly insulated.



    Thanks for the help.
  • cn30
    cn30 Member Posts: 34
    Dunkirk

    I have a Dunkirk PVSB-7, which has a couple more sections than yours, I think, and it is also piped with just one tapping. It works fine. I wouldn't worry about re-piping yours to use two tappings unless the near-boiler piping needs to be fixed for other reasons.
  • JStar
    JStar Member Posts: 2,752
    Steam

    There is always a great benefit to adding the second riser. You will cut the exit velocity in half, which is a good thing. Especially with this style boiler. It needs all of the help it can get to produce dry steam.
  • bml207
    bml207 Posts: 27
    One for, one against.

    Out of curiosity, what 'style' boiler is a Dunkirk, i.e. why is it more important to use two risers here than on other boilers?



    Also, do you think it might have something to do with my loud, brief hiss right after the boiler fires?



    http://www.heatinghelp.com/forum-thread/144755/Venting-behavior-at-startup



    Thanks everyone.
  • todd_ecr
    todd_ecr Member Posts: 92
    One tapping or two

    One tapping is acceptable with the PVSB-5, however like Jstar said, 2 is better because it will cut the velocity of the steam leaving the boiler. You could also end up with a water line that tilts towards the side with the tapping. This may cause wet steam to leave the boiler on the tapping side, and a low water line on the low water cutoff side.



    I like to see any of our boilers 150,000 BTU and up use both tappings.
  • Style

    The Dunkirk PWSB essentially has a very small steam chest for water/steam separation within the boiler.  In  addition, the connecting nipples between the sections are only 2 inch, so the larger 2 1/2 inch tapping probably offers little performance benefit because the velocity of the steam moving laterally inside the boiler towards the exits are extremely high.  A good header is probably extremely important on this design in order for efficient, dry steam to be produced.  When these boilers are running, you can hear the water moving up the risers.  Once the boiler runs for awhile and the water line drops, there is a lot more room for steam separation, and the noise goes away.

    Also, a tip on installing these...do not follow the instructions for installation of the skimming port.  Installed according to instructions the bottom of the skimmer is below the level of the connecting ports in the boiler, so you only end up skimming the end section.  Bushing the skim opening down to 1 1/4 on the tee, will raise the skimming level up so all the sections will be skimmed.

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  • bml207
    bml207 Posts: 27
    Re-pipe

    Thanks everyone. It sounds like I should have the piping redone in the spring. What would be considered gold-standard installation for this boiler? I only intend to get this done once, so I want it to be as close to perfect as possible.



    Thanks for the tip on the skim port; no wonder it took me so long to get the waterline to be reasonably steady. I always wondered where that water noise was coming from.
  • Here you go

    this is one I did several years ago

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  • bml207
    bml207 Posts: 27
    Thanks

    Thanks for the help. I'll try to get Gerry Gill to come down this far south to do the work in the spring.
  • Charlie from wmass
    Charlie from wmass Member Posts: 4,360
    edited January 2013
    taking the supplies off

    at separate places will do you a lot of good, I would say even more than using two risers, if I had to choose. The steam is being asked to go awful fast up that single 2" riser off the header. The header looks to be 2 1/2". Is that correct? using 2 risers and seperating the supplies would be even better.
    Cost is what you spend , value is what you get.

    cell # 413-841-6726
    https://heatinghelp.com/find-a-contractor/detail/charles-garrity-plumbing-and-heating
  • You certainly couldn't get any one better than Gerry

    .

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This discussion has been closed.