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sizing new boiler for existing systems
heatmizer
Member Posts: 14
I am taking a steam class ,Today we where covering sizing all class long talked about how everything was over sized by about 75% when these where installed . After saying that i was told that i would size unit to match the existing radiators that i know are 75% to big . so i asked why would i size to somthing i know is too big i got a confused looked and no answer . could somone plz help me to understand . and also my instructor had no good heat loss formula for steam systems this would be nice too . ty bob form boston
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Comments
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Steam boiler sizing
On this website under resources, then hot tech tips, read the article titled How to replace an Old Steam-Heating Boiler.0 -
sizing new boiler for existing systems
ty , found that to be very helpful0 -
Steam Links
Hi- Basically you've answered your own question -"Sizing a new boiler for the existing system" . You're matching the boiler to an already installed system. If you undersize the boiler, the overall operation seriously diminishes with some radiators getting steam and other not. If you were installing a complete new steam system you would take into account actual heat loss but in the case of a retrofit boiler it really is irrelevant, However there are things that can be done to adjust for the oversize system.
The following are link to articles that might be of interest to you. Pay special attention to the third link which is written by Dave Bunnell, a very experienced steam pro in the Chicago area, which has some ideas about the issues you raised.
You also might want to look at other articles in the Resources section at the top of this page. There a lot of info on steam heating, it's history and practice. Once you get into it, Steam Heating is really neat and I must warn you, learning about it tends to be addicting !
- Rod
http://www.heatinghelp.com/article/11/Hot-Tech-Tips/180/How-that-steam-boiler-got-to-be-so-big
http://www.heatinghelp.com/article/11/Hot-Tech-Tips/186/How-to-replace-an-old-steam-heating-boiler
http://www.heatinghelp.com/article/11/Hot-Tech-Tips/1551/Taking-Another-Look-at-Steam-Boiler-Sizing-Methods-by-Dave-Boilerpro-Bunnell0 -
Oriface System can be sized for load
Great Links Rod,
Here is another......
It is a link to an artical by Henry Gifford. https://869789182725854870-a-energysavingscience-com-s-sites.googlegroups.com/a/energysavingscience.com/www/articles/henrysarticles/BSEOrifices.pdf?attachauth=ANoY7cpMKt2xR1nn_zRevEAqQwce2HTJfOiyrEKf3snG5RpFYPeuO94KD6IiuWLxfJ28tX9JZeXKYJRlnPpEmZWCTuFLjLSGmdiXnP2RsDVNtevRuBDMPXXAzJbdzkO9_FRQasqvzoPOTZKDIVgZcTX3uyHSkwZuu4VI3GOqdAff4SkiYltmbW_9v574YPri3CzugymiCVTlvacRyczWhoT7WHTjyvvlQHFhQtwmEWXmLIa2xwiqaBY%3D&attredirects=0
Henry explains how a 2 pipe system can be fitted with orifaces, which will even the distribution, even if the boiler is sized smaller than the connected radiation.Dave in Quad Cities, America
Weil-McLain 680 with Riello 2-stage burner, December 2012. Firing rate=375MBH Low, 690MBH Hi.
System = Early Dunham 2-pipe Vacuo-Vapor (inlet and outlet both at bottom of radiators) Traps are Dunham #2 rebuilt w. Barnes-Jones Cage Units, Dunham-Bush 1E, Mepco 1E, and Armstrong TS-2. All valves haveTunstall orifices sized at 8 oz.
Current connected load EDR= 1,259 sq ft, Original system EDR = 2,100 sq ft Vaporstat, 13 oz cutout, 4 oz cutin - Temp. control Tekmar 279.
http://grandviewdavenport.com0 -
sizing
i understand , I need to match the systems ablity to condense steam more then the heat loss , and from there can regulate the radiator with thermistatic valves .on radiators0 -
Systems
You are matching the existing system radiators. When dealing with radiators you also have to consider with what type of system it is. Dave gave you a good article of orifices. This applies only to two pipe systems. TRVs can be used on both 1 pipe and 2 pipe systems however each system uses a different model TRV. On the 2 pipe system the TRV is installed on the inlet pipe and on the 1 pipe system, between the radiator and the radiator vent. Changing the venting capacity/speed on each radiator is also a way of controlling the radiator's heat output.
Another website you might be interested in is Gerry Gill's as it has a lot of really good info on steam heating.
http://www.gwgillplumbingandheating.com/
Gerry Gill is a very experienced steam pro in the Cleveland area and is on the cutting edge of steam heating. Another post on here mentioned that he has posted some new videos on mains vents on his sight so you might want to take a look at those too.
- Rod
http://www.heatinghelp.com/forum-thread/134221/Main-Vent-Videos0
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