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Pressuretrol set correctly but not cutting in/out proprely
I've got a bit of a weird situation, 20 year old Weil McLain gas fired residential boiler. This year I started to notice that my cycles were longer than normal, vents were failing and water hammer was more prevalent. Pressuretrol is set properly with 0.5 and 1 as always but I am hitting 2.5-3psi before the boiler cuts in. My pigtail is clean so I replaced the pressuretrol and the same issue is occurring. 3rd pressuretrol has not solved the issue so I'm assuming it's not that!
Nothing else has changed from years past. My system is now loud as can be, I'm going through vents at a rapid rate, I'm making wet steam because of the higher pressure, and I assume I'm spending more money on gas.
So if its not the pressuretrol, pigtail or pressure gauge, does anyone have any ideas on what the heck is going on with my system? Thanks!